Difference between revisions of "M101"

Latest revision as of 19:11, 12 July 2022

The activities associated with validating material and production asset availability, assigning orders to production assets, sequencing production activities and monitoring and correcting production progress. This may include creating or approving Requisitions (for Production Orders) recommended and/or created by the Production Planning process.

This is a Make-to-Stock process; Demand is aggregated to optimal quantities to produce. Planning and scheduling primarily focus on optimizing throughput (capacity utilization) and efficiency.

Typically Create Schedule involves converting the daily or weekly production plan into smaller segments. Examples of schedule segments are: shifts, production/assembly lines, processing units, production/assembly cells. Other aspects to consider in production scheduling are timing of material and labor availability, sequencing for size, grade, color, contamination, batch sizes, maintenance schedules, regulatory compliance, mix flexibility. Production plans may consider some of these aspects, but generally production plans do not need this level of granularity for planning purposes.

This process is generally supported by a Shop Floor Control System or Manufacturing Execution System. Make Cycle Time Days of WIP Inventory Days of Finished Goods Inventory Bill of Materials Manufacturing BOM Work Order Plan-to-Produce

Hierarchy

ID	Name	Level	x
M1	Make-to-Stock	2	M1
M101	Create Schedule	3	M101

Metric(s)

ID	Name	Level	x
RS13	Make Cycle Time	2	RS13
AE122	Days of WIP Inventory	3	AE122
AE123	Days of Finished Goods Inventory	3	AE123

Term(s)

ID	Name	x
BOM	Bill of Materials	BOM
M-BOM	Manufacturing BOM	M-BOM
P2P	Plan-to-Produce	P2P
SFCS	Shop Floor Control System	SFCS
WO	Work Order	WO

Workflow

From

Input(s)

Process

Output(s)

To

wf_process	wf_arrow
M102	Exceptions
M103	Exceptions
M104	Exceptions
M105	Exceptions
P304	Production Plan
P304	Production Requisition
P304	Production Order

M101

wf_arrow	wf_process
Production Schedule	M102
Production Schedule	M103
Production Schedule	M104
Production Schedule	M105
Production Schedule	P302

Create Schedule Make-to-Stock 5310100 3 Create Production Schedule, Work Orders, Scheduling, Material Availability, MRP, Bill-of-Materials, BOM, Sequencing, Shop Floor, Manufacturing, Manufacturing Execution System, MES, Supply Chain, Operations Scheduling production activities, validating material and production asset availability, assigning orders to production assets, sequencing production activities and monitoring and correcting production progress